Smoked Pork Butt

4.82 from 11 votes

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This Smoked Pork Butt is going to turn into the best Pulled Pork you’ve ever had. It literally just falls off the bone! Low and slow is the name of the game when preparing a Pork Butt. And smoking is (in my humble opinion) the BEST cooking process for this. Using my method, you will get the best results of your life!

Smoked pork butt with a dark bark,  and juicy, slow-smoked meat.


 

What is Pulled Pork?

Pulled Pork is an American dish, originating from the South, which uses shredded pork butt (also called pork shoulder) as the main ingredient, with other regional-based sauces added on after cooking slowly over a smoker, wood fire, oven, or in a slow cooker.

Ingredient Notes

A quick look at the simple ingredients that bring this smoked pork butt its bold, juicy flavor.

  • Pork Shoulder Butt – This is the star of the recipe, a well-marbled cut that becomes tender and pull-apart juicy after hours on the smoker.
  • Classic Yellow Mustard – A thin layer helps the seasoning stick to the meat and adds a subtle tang that you won’t actually taste once it’s cooked.
  • Dry Rub for Pork – This is where all the flavor comes from, coating the pork with a smoky, savory crust as it slowly cooks.

How To Smoke a Pork Butt

Since this post involves a lot of information (you should definitely read through in its entirety!), I wanted to give you a little shortcut chart right now, so you know what to expect when smoking a pork butt, especially if this is your first time. Just follow these for the BEST smoked pork butt ever.

1: Preheat smoker to 225° F. Place a disposable aluminum tray of water under the grate.

2: Pat your room temperature pork butt dry with paper towels and spread classic yellow mustard all over the meat. Then, generously apply any dry rub seasoning.

3: Place your fully seasoned pork butt directly on the smoker grate, fat side up and insert your smoker‘s thermometer probe. Smoke for several hours until the internal temperature of the meat reaches 160° F.

4: Once pork butt reaches 160° F, wrap it in non-coated butcher paper and place back on the smoker to continue smoking until the internal temperature reaches 203° F.

5: Remove from the smoker and let the meat rest for one hour.

6: Unwrap pork butt and place in a large serving dish. Pull out the shoulder blade bone and discard. “Pull” your pork using heat-resistant grilling gloves or meat claws.

7: Add sauce and/or seasoning of choice and serve.

How to Make a Smoked Pork Butt

I’ve smoked plenty of pork butts over the years and made just about every mistake you can think of, but you don’t have to go through all that. If you follow my instructions closely, you’ll end up with smoky, tender, fall-apart pulled pork that everyone will love. You’ll find the printable recipe card at the bottom of the post.

Step 1: Prepare Smoker

Preheat your smoker to 225° F. Since every smoker is different, you’ll want to follow the manufacturer’s instructions for startup. I use a pellet smoker – the Traeger Wood Fired Pellet Grill, which is the new love of my life. Place a disposable aluminum tray of water under the grate. This will help regulate the temperature of your smoker, but is completely optional. My favorite wood (or wood pellets) to use for pork is Apple Wood, as it just complements the pork so well.

ingredients for pulled pork rub in bowl

Step 2: Season Pork Butt

Pat your room-temperature Pork Butt dry with paper towels, then spread classic yellow mustard all over the meat. You will never even taste the mustard. It just ensures the spice rub adheres to the meat and can help tenderize it, as it contains vinegar. Then, generously apply any dry rub seasoning of your choice to all sides of the pork butt. I used my homemade Pulled Pork Dry Rub recipe (which uses simple ingredients like brown sugar, black pepper, paprika, onion powder, garlic powder, and more that pairs well with any kind of pork or pork roast). I make this in huge batches, so I never run out.

Raw Smoked Pork Butt on smoker with thermometer

Step 3: Place Pork Butt on Smoker and Smoke for Several Hours

Place your fully seasoned pork butt directly on the smoker grate, fat side up, and insert your smoker‘s thermometer probe. Smoke for several hours until the meat reaches an internal temperature of 160° F. Most smokers will have a built-in thermometer probe, or you can use a quick-read digital meat thermometer like this one.

Smoked Pork Butt wrapped in butcher paper on smoker

Step 4: Wrap and Continue to Smoke

Once your pork butt reaches 160° F, wrap it in non-coated butcher paper and place back on the smoker to continue smoking until the internal temperature reaches 203° F. You can also use aluminum foil here, but for the best smoke flavor I prefer butcher paper because it allows smoke to penetrate, while still sealing in juices, thus giving you super juicy and tender meat. Butcher paper will also not ruin your bark (more on that later). This is my favorite butcher paper (mostly because it’s stinkin adorable!).

The Temperature Stall

You may notice that your meat steadily comes up in temperature, all the way up to 150° or so, and you think you’re home free and finishing way faster than you thought. But then, the dial stops moving. This is called “the stall” and is completely normal. It can last anywhere between 2-6 hours. Stay patient, and you will get over that hump eventually. This is where all of those tough connective tissues start to break down, and the bark starts to develop.

The Bark

At this point, you will start to notice the outside of your meat begin to look like it’s burning. It’s NOT! This is the oh-so-delicious BARK. It’s SCIENCE! It’s caramel-y, sweet, chewy, and downright AMAZING when mixed in with the rest of the meat during the pulling process, so this is a GOOD THING!

Step 5: Remove from Smoker and Rest

Once your Pork Butt reaches an internal temperature of 203° F (remember, this should have taken about 1 1/2 – 2 hours per pound of meat), remove from the smoker and let rest for one hour (still wrapped). You’ll be able to tell if it’s super tender because that shoulder blade bone will be literally pushing itself out of the meat.

Shredded Smoked Pork Butt

Step 6: Pull the Pork

Unwrap your Pork Butt and place it in a large serving dish. I just use a disposable aluminum pan since we’re outside and don’t need to be fancy. Pull out the shoulder blade bone and discard.

The easiest way I’ve found to shred (or “pull”) your pork is to use heat-resistant grilling gloves and just get in there with both hands. You could also use meat claws or even just a couple of forks.

Pulled Pork Sandwich on white plate

Step 7: Add Sauce, Serve and Enjoy!

There are many different sauces you can add to the pork at this point, or you can serve it on the side. I feel like everyone has a favorite BBQ sauce, and for this application, I made pulled pork sandwiches with my Homemade BBQ Sauce and Coleslaw on buns, but we’ve been known to just eat it straight out of the roasting pan, no additions necessary!

Tools You’ll Need

Here are the basic tools you’ll need to smoke pork butt and get it tender, juicy, and easy to pull apart. Having these ready will make the whole process smoother from start to finish.

  • Smoker – This is what gives the pork butt that deep smoky flavor and helps it cook low and slow until it turns tender and juicy.
  • Butcher paper – I like using this to wrap the pork halfway through the cook to help it hold moisture while still letting the bark set up nicely.
  • Meat thermometer – Super important for checking doneness so you know exactly when the pork reaches that perfect pull-apart tenderness without guessing.
  • Aluminum pan – Handy for catching drippings or placing the pork in during the final stretch of cooking for easier handling and cleanup.

Tips for Success

These simple tips will help you get the best flavor, texture, and results when smoking pork butt. Keep them in mind before you start for a smoother cook and more tender pulled pork.

  • Start with a bone-in pork butt. The bone helps add flavor and can be a good indicator of doneness. When the bone pulls out easily, the pork is usually ready.
  • Give yourself plenty of time. Pork butt is very forgiving, but it can’t be rushed. Start early so you aren’t tempted to increase the heat too much.
  • Use a meat thermometer. The best way to know when your pork is done is by checking the internal temperature. Cook until it reaches 203°F for tender, easy-to-shred meat.
  • Don’t skip the wrap. Wrapping the pork in butcher paper once it reaches about 160°F helps push it through the stall while keeping it moist.
  • Keep the smoker temperature steady. Aim for a consistent 225°F throughout the cook. Frequent temperature swings can increase cooking time and affect the final texture.
  • Let it rest before pulling. Resting allows the juices to redistribute throughout the meat. Give it at least 1 hour before shredding.
  • Shred while warm. Pulled pork is much easier to pull apart when it’s still warm from resting.
  • Save the juices. Any juices collected in the butcher paper or pan can be mixed back into the shredded pork for extra flavor and moisture.
  • Season generously. Pork butt is a large cut of meat, so don’t be afraid to apply a generous layer of seasoning on all sides.
  • Plan for leftovers. Pulled pork stores and reheats beautifully, making it perfect for sandwiches, tacos, nachos, and baked potatoes throughout the week.

What to Serve with Pulled Pork

Pulled pork goes great with classic picnic-style sides that balance out the rich, smoky flavor. These are some easy favorites to round out your meal:

Storing and Reheating Leftover Pulled Pork

Any leftover Pulled Pork Butt can be saved by refrigerating in an airtight container or covered in plastic wrap for up to 4 days.

To reheat, simply place in a baking dish in a 250° F oven until heated through. To retain the moisture, cover the dish in aluminum foil. You can also add apple juice, apple cider vinegar, or barbecue sauce to the baking dish before covering and reheating. Alternatively, you can reheat in the microwave or even a slow cooker.

To freeze, place in an airtight freezer-safe bag or container. If using a ziploc bag, be sure to remove as much of the air as possible. Pulled pork will stay fresh in the freezer for 3 months.

To make ahead, leave the pork wrapped in the butcher paper after it finishes cooking, then wrap it again in a clean towel. Place it in an empty cooler, where it will stay hot and ready to serve for up to 3 hours.

This is a helpful trick when the pork finishes earlier than expected, or your guests haven’t arrived yet. When you’re ready to serve, simply shred the pork and enjoy.

FAQs

What cut of meat is best for pulled pork?

For the best pulled pork, use pork butt, which is also commonly called pork shoulder or Boston butt. Despite the name, this cut comes from the pig’s shoulder and is known for its rich flavor and marbling.

Because it contains plenty of fat and connective tissue, pork butt becomes incredibly tender when cooked low and slow. As it cooks, the meat softens and practically falls apart, making it perfect for shredding. Bone-in pork butt is especially flavorful and is a great option when cooking for a crowd. If you find it on sale, it’s worth stocking up for an easy meal that’s always a hit.

How long to smoke a pork butt?

After a few hours in the smoker, you might notice the outside of your pork butt starting to look like it’s burning, but don’t worry, it’s not. That dark crust is called bark, and it’s where all the flavor happens. It’s a mix of caramelized seasoning and smoke that turns sweet, chewy, and incredibly delicious once you pull the pork apart and mix it in.

What is the best wood for smoking a pork butt?

Apple, Pecan, Hickory, Maple, and Oak are all great wood options for a pork butt – or try a combination of these!

Can I make Pulled Pork ahead?

As hinted at before, you can totally make this Pork Butt ahead of time. BEFORE you pull the pork, keep it wrapped in butcher paper, then wrap it again in an old towel. Place it in an empty cooler, and it will stay warm for a few hours. I’ve had to do this a few times when the party hadn’t started yet but the pork cooked faster than planned. It can stay warm like this for up to 3 hours.

What temperature to smoke pork butt?

For the best results, smoke your pork butt at 225°F until the internal temperature reaches 160°F. Then wrap it in butcher paper or foil and continue cooking until it reaches 203°F, which is when the meat becomes tender enough to pull apart easily.

Once it’s done, let it rest for about an hour before shredding. This gives the juices time to redistribute throughout the meat. If you’re running behind, you can raise the smoker temperature to 250°F after wrapping, but low and slow will give you the most tender results.

Variations

Pulled pork is easy to customize depending on your taste or what you have on hand. Here are a few simple ways to change it up:

  • Spicy pulled pork – Add cayenne pepper or a spicy rub for extra heat.
  • Sweet and smoky – Mix brown sugar or honey into your rub for a sweeter flavor.
  • Different wood chips – Try hickory, apple, or cherry wood to change the smoke flavor.
  • BBQ sauce styles – Serve with vinegar-based, sweet, or mustard-style BBQ sauce.
  • Garlic herb flavor – Add garlic powder, onion powder, and dried herbs for a more savory profile.
  • Pulled pork tacos or sliders – Use leftovers in tacos, sliders, or nachos for an easy second meal.

More Smoked Meat Recipes to Try

That’s it! I hope this smoked pork butt turns out tender, juicy, and packed with flavor. Enjoy every bite and don’t forget the extra napkins! Below is the printable recipe card. Save it and enjoy, friends!

Smoked pork butt with a dark bark, and juicy, slow-smoked meat.

Smoked Pork Butt

Katie Cooksey
This Smoked Pork Butt is going to turn into the most delicious Pulled Pork you've ever had. Low and slow is the name of the game here!
4.82 from 11 votes
Prep Time 10 minutes
Cook Time 16 hours
Course Dinner
Cuisine American
Servings 12 servings
Calories 222 kcal

Equipment

Ingredients
 
 

For cooking:

  • (2) 6.5 lb pork shoulder butts or larger
  • 2 tbsp classic yellow mustard
  • 1/2 cup dry rub for pork

Instructions
 

  • Preheat your smoker to 225° F. Place a disposable aluminum tray of water under the grate.
  • Pat your Pork Butt dry with paper towels and spread classic yellow mustard all over the meat. Then, generously press any dry rub seasoning of your choice over all sides of the pork butt.
    ingredients for pulled pork rub in bowl
  • Place your fully seasoned pork butt directly on the smoker grate, fat side up and insert your smoker’s thermometer probe. Smoke for several hours until the meat reaches an internal temperature of 160° F
    Raw Smoked Pork Butt on smoker with thermometer
  • Once your Pork Butt reaches 160° F, wrap it in NON-COATED butcher paper and place back on smoker to continue smoking until the internal temperature reaches 203° F.
    Smoked Pork Butt wrapped in butcher paper on smoker
  • Once your Pork Butt reaches an internal temperature of 203° F (remember, this should have taken about 1 1/2 – 2 hours per pound of meat), remove from smoker and let rest for one hour (still wrapped).
  • Unwrap your Pork Butt and place in a large serving dish. Shred (or "pull") your pork using heat-resistant grilling gloves, meat claws or a couple of forks.
    Man shredding Smoked Pork Butt
  • Serve on buns with BBQ sauce and coleslaw.
    Pulled Pork Sandwich on white plate

Nutrition

Calories: 222kcalProtein: 29gFat: 11gSaturated Fat: 4gPolyunsaturated Fat: 1gMonounsaturated Fat: 5gCholesterol: 100mgSodium: 114mgPotassium: 511mgVitamin A: 9IUVitamin C: 1mgCalcium: 21mgIron: 2mg
Keyword pulled pork, pulled pork recipe, smoked pork butt, smoked pulled pork
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4.82 from 11 votes (4 ratings without comment)

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Recipe Rating




23 Responses
  1. Christina

    5 stars
    Oh! My! Goodness! After following your well-composed and precise instructions, and waiting patiently for recommended rest period to elapse, my family and I just sampled the fruits of my 7 hours’ labor and were floored by the delicious results. Success was achieved by way of a charcoal-fueled bullet smoker with a pair of three and a half pound, bone-in pork butts periodically rotated between upper and lower grill positions, both before and after butcher-paper step, while maintaining fairly consistent temperature between 225-250 degrees Fahrenheit. Relatively new to smoking meat and this triumph happens to be my first attempt at smoking pork. After some mixed results initially, – a very disappointing brisket in particular – this spectacular result on my first try is so satisfying. Your thoughtful guidance made it possible. Thanks so much!

  2. Bob

    5 stars
    Great success!! Made it multiple times!! I prep the meat the night before and then wrap with film to let the rub work it’s magic.

    The meat sits on the counter for an hour before going to the smoker.

    I preheat the pellet smoker to 260F and let it sit for a about 20 minutes before introducing the meat. Then turn it down to the recommended temperature.

    Great tasting family favorite!!

  3. Steve

    5 stars
    I just did a 7 pounder using this recipe, except I wrapped in foil with 2 cups apple cider added for the final cook. It took 3 and a half hour to reach 160, then I wrapped it and it took 6 hours and 20 minute to hit 204, I let it rest and it was absolutely perfect. I haven’t tried the butcher paper wrap because I needed foil to hold the apple cider. I’m wondering if I could just put the buts in a foil pan and cover the pan with foil instead of wrapping in foil. Anybody tried that?

  4. Terry

    203°? Are you making jerky or dehydrated pork? At that temperature, then let it sit wrapped up and continuing to cook, there better be plenty of sauce and drinks cause the meat won’t have any moisture left

    1. Lauren's Latest

      Terry, I assure you that 190-205° F is how it’s done. We’re not cooking chicken…this is a large piece of pork on the bone and the connective tissues need to reach this higher degrees in order to be fall apart tender and juicy – which is what my recipe delivers. You can see from my pictures that the bone just slides right out and the meat falls apart at the slightest touch. Give it a try!

    2. bryan

      5 stars
      Haha, Terry have you ever smoked a pork butt? 195-205 is perfect. Cook it less and you’ll be chewing for days. Follow the instructions and this recipe is killer! I know professional smokers who do it at this temp. Maybe you need a new smoker. Lots of good deals out there. Not cool throwing 1 star reviews out there for your misinformation. Not cool at all.

  5. Kendra

    5 stars
    I used this recipe last weekend for a family party. Every single person wanted leftovers because it was fall off the bone tender and delicious. Best recipe for the smoker hands down.

    1. Lauren's Latest

      Thank you Shirley! If cooking in the oven I would set your temperature to 250-300 degrees F and it will take roughly 45 min to an hour per pound of meat.

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